EXTERNAL BULL NOSE 7/8' X 31MM FULL RADIUS 22MM 1/2' SHANK

PRO-TECH

Regular price R 1,132.81

SKU: KP372461
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Pro-Tech. South African favourite for over 30 YearsHalf Round Bull Nose Bit

 

Bull Nose Half round BitCarbide Tipped

This router bit is used for creating a convex shaped profile on the side of the workpiece in one pass producing a perfect half radius bull nose profile

  • Design helps minimize kickback
  • Smooth edge requires little or no sanding before applying finish

Bull Nose  bit profile

This router bit has a 12,7 mm shank (shaft) that will fit most large routers. Please ensure that you select a router bit with a shank (shaft) size that will fit into your router collet.

 

 

PRO-TECH router bits are manufactured in Taiwan.

 

Router Bit Maintenance

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Fortunately, this is pretty easy. The best way to prolong the life of a router _x000D_ bit is to keep it clean. And what you need to do varies with the type of bit._x000D_

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Note: Sharpening is extremely important too.

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A.   No Bearings:

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To clean bits without bearings, first blow off any dust. Then remove any resin _x000D_ that has built up. (Resin places a drag on the bit which can cause it to overheat _x000D_ and burn.)

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Resin removers are available. It's the same stuff you use to clean your saw blades._x000D_

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B.   Bits with Bearings:

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To clean bits with bearings, first, remove the bearing. Then clean the bit as _x000D_ you did with non-bearing bits.

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It's important to remove the bearings because even though router bearings are _x000D_ 'sealed,' resin remover can sneak in and dissolve the bearing grease. If this were _x000D_ to happen, you would be faced with the problem of trying to lubricate a sealed bearing._x000D_

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Despite the claims of bearing grease sellers, we've never had much luck with _x000D_ this. Once that grease is gone, just go buy a new bearing.

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C.   Bit Shanks:

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Periodically inspect the shanks of your router bits for rust or burrs. Either _x000D_ of these can be removed quickly with ScotchBrite®. Left on, they can _x000D_ interfere with your ability to properly tighten the bit in the collet.

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How Fast Should a Router be Running?_x000D_

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If you've got a router with variable speed, then you've got the power to improve _x000D_ the quality of your cut. In general, the larger the bit, the slower the speed you _x000D_ need. The perfect solution for dealing with varying bit sizes is a variable speed _x000D_ router.

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Here are general guidelines for most bits:

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Hand Held Router Use

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Bit size Bit size rpm
Small – 12.7 mm 1/16' to 1/2' 22,000+
12,7 mm – 28,6 mm 1/2 to 1 1/8' 14,000 - 18,000
28.6 mm – 50,8 mm 1 1/8' to 2' 12,000 - 14,000
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Router Table Use

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Bit size Bit size rpm
50,8 mm – 63,5 mm 2' to 2 1/2' 12,000 - 14,000
63,5 mm & larger 2 1/2' and up 8,000 - 12,000
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Part No.Shank dia.Bull Nose ØCutting HeightRadius (r)
KP3724611/2 inch55/64 inch 1 7/32 inch 27/64 inch
12,7 mm22 mm31 mm11 mm
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Length of Shank: 38 mm

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_x000D_ Bull Nose Bit 

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_x000D_ Take CareFull speed

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consider _x000D_ safety for your health and the people around you
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General safety suggestions:

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It is advisable to always have the following items nearby and in a good _x000D_ condition

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  • Eye protection – clean and scratch free
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  • Hearing protection – quality earmuffs
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  • Dust masks – discard old and dirty masks
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  • Gloves – for easy handling of material and hand protection
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_x000D_ Wear Gloves_x000D_ Eye Protection_x000D_ Hearing Protection_x000D_ Dust Mask
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_x000D_ Wear Gloves
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_x000D_ Eye Protection
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_x000D_ Hearing Protection
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_x000D_ Dust Mask
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To use router bits safely (and to get the best results from your router), the _x000D_ router bits need to be installed properly into the router's collet. Improper installation _x000D_ of your bits can cause excessive chatter and could increase the likelihood that _x000D_ the bits will break when in use. 

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Clean and sharp

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First of all, before beginning any routing operation, check your bits to _x000D_ make sure that they are clean, relatively free of pitch, and most of all, sharp. _x000D_ If the bit is dull, chipped, is excessively burned or has any other defect, _x000D_ it should be sharpened or replaced before use. 

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_x000D_ Correct _x000D_ collet and collet nut fit

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Most router collets have a recess (groove) that needs to click into a circlip _x000D_ that resides inside the collet nut. Failing to ensure that the collet 'clicked' _x000D_ into the collet nut will cause you to struggle to remove the router bit after tightening. _x000D_ This could cause the collet to break or be removed by a technical repair centre.

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_x000D_ Correct _x000D_ fit inside the collet

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When installing the bit into the collet, do not tighten the collet with the bit _x000D_ 'seated.' Instead, insert the bit until the shank (bit shaft) reaches _x000D_ the bottom of the collet, then ease it out about 2 mm before tightening the collet._x000D_

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When the bit is tightened, there should be no less than  2/3 _x000D_ 's of the length of the shank in the collet. If your bit has a shank that is too _x000D_ short, then the bit should be replaced. 

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Safety gear

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There are a few other safety measures to keep in mind whenever you use your router. _x000D_ First of all, remember to always wear appropriate safety gear as indicated above.

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Correct speed setting

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Second, be sure to set your router to the proper speed for your router bit. _x000D_ Setting your router to an incorrect speed will not only affect the router's performance, _x000D_ but also can cause the bit to break much more easily and even cause bodily harm. _x000D_ The speed at which a router bit turns can be important. The typical router runs _x000D_ at about 22,000 rpm, which is fine for most bits. But as the diameter of the bit _x000D_ increases, you’ll want to slow things down.

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Also, before beginning any routing operation, be certain that you give the router's _x000D_ motor time to come up to full speed for the chosen setting. Beginning to cut before _x000D_ the bit is at full speed can give less than desired results. 

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_x000D_ Safety gearObserve _x000D_ the following at all times

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  • Wear a protective face shield or Safety Glasses to prevent eye and face _x000D_ injury.
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  • Wear ear plugs or ear muffs to protect your hearing.
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  • Use a respirator or dust mask to give protection from dust particles. Wood _x000D_ dust may remain in the air for hours after using power tools.
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  • Always read and follow router operator's manual instructions.
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  • Make sure that router rpm's and the bit selected match.
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  • Dress properly. Wear short sleeves, no loose fitting clothes, proper footwear _x000D_ and no jewellery. Tie back long hair.
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  • _x000D_ UNPLUG!!!!Always _x000D_ be sure the router is unplugged before replacing bits and that the switch is _x000D_ off before connecting the router.
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  • Be sure the router bit has completing stopped spinning before sitting the _x000D_ router down.
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  • Be sure bits, clamps and attachments are secure before starting up.
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  • Keep children, pets and visitors at a safe distance.
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  • Be especially cautious when working small pieces.
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  • _x000D_ Keep _x000D_ hands and fingers away from revolving bits and cutters.
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  • Do not operate routers in moist or wet areas.
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  • Always grip tool tightly and be prepared at start-up to resist the motor _x000D_ torque.
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  • When using a router table, make sure on/off switch is easily accessible._x000D_
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  • Learn the sound of your router and shut it off at any unfamiliar sounds _x000D_ or irregularities.
    _x000D_ Never start the router with the bit in contact with the material.
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  • Always feed in the proper direction, against the direction of bit rotation.
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  • Maintain equipment. Replace worn parts, discard worn-out bits and check _x000D_ router periodically. Clean parts with appropriate solvents.
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  • _x000D_ Don't _x000D_ operate a tool if you are tired or under the influence of medication, drugs, _x000D_ alcohol or while smoking.
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  • Check wood for nails, screws or loose knots before routing.
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  • Keep your mind on your work, avoid distractions, work at a comfortable pace _x000D_ and stop before you get tired.
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Do a dry run

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  • Place the router on the final work surface and test you cut by moving the _x000D_ router over the whole are to cut with THE ROUTER SWITCHED OFF
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  • You do not want to waste an expensive piece of wood
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  • You do not want to start all over
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  • Never met anyone with spare fingers - SAFETY
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Using a Router in a Router Table

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Router Table Safety

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Although most router bits are small, they can be potentially dangerous and should _x000D_ deserve your attention and respect.

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_x000D_ Push blocks and safety devices1 _x000D_ Use push sticks or a push block to position your hands a safe distance from the _x000D_ router bit.

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_x000D_ _x000D_ 2 Use large-diameter bits only in a router table. Using bits over 25mm Ø _x000D_ (diameter) in a handheld router can possibly cause you to lose control of the tool _x000D_ and harm yourself or bystanders.

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_x000D_ _x000D_ 3 Always wear a dust mask as well as eye and hearing protection.

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_x000D_ _x000D_ 4 Take light cuts. Heavy cuts invite kickback. If necessary, move the fence _x000D_ closer to the bit or switch to a larger guide bearing/bush.

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_x000D_ _x000D_ 5 Use a featherboard (anti-kickback device) to support the workpiece against _x000D_ the router table and/or fence.

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_x000D_ 6 _x000D_ Never climb-cut. Always feed the stock from right to left. Against the rotation _x000D_ of the router bit. (see illustration)

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_x000D_ _x000D_ 7 Avoid routing small stock. Instead, rout a larger piece and cut it to size _x000D_ afterwards. If you absolutely have to profile a small piece, build an suitable jig _x000D_ or secure the workpiece.

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_x000D_ _x000D_ 8 Always use a guard. If the fence didn’t come with a guard, make your own.

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_x000D_ _x000D_ 9 Never start the router with the bit in contact with the material.

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_x000D_ _x000D_ 10 Don’t force the router bit or overload the router. Excessive heat is an _x000D_ enemy.

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_x000D_ _x000D_ 11 Secure/fasten the router in the base before starting/switch on the router.

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_x000D_ Router bit to collet fit12 _x000D_ Don’t bottom out the bit in the collet or partially insert the bit. Instead, completely _x000D_ insert the bit, and then back off approximately 2 mm. At least 2/3 _x000D_ 's of the router bit shank should be inside the collet.

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_x000D_ _x000D_ 13 Be sober and not under the influence of medicine that causes a lack of _x000D_ concentration

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_x000D_ _x000D_ 14 Tidy up your workshop to ensure the ability to move freely with enough _x000D_ room around the router table

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